Sigmar is seeking a Lead Process Engineer to drive improvements in production efficiency, capital projects, and maintenance operations at our clients high-volume meat packing facility. The role also involves preparing the site for regulatory changes, including the 2030 F-gas refrigeration compliance.
Key Responsibilities
- Improve efficiency across packaging lines by:
- Reducing downtime
- Increasing yield through better use of primal cuts
- Implement automation technologies (e.g. vision inspection, auto-loading)
- Monitor and report on KPIs including:
-OEE
-Waste reduction (target <0.7%)
-Energy consumption
- Lead capital projects, including:
-Refrigeration system replacement for 2030 F-gas compliance
-Vendor selection, budgeting, and phased rollout
-Managing vendor relationships
- Support a 5-year asset replacement strategy (e.g. mincers, sealers, thermoformers)
- Minimise production disruption (20M+ packs/year) during equipment upgrades
- Manage Maintenance Manager and team of 5 FTEs to:
- Deliver preventative maintenance on key assets
- Resolve breakdowns within 1 hour
- Build a skills matrix and training plan for the team
- Experience:
- 7+ years in food manufacturing engineering
- 3+ years in meat or poultry processing
- Proven track record leading €1M+ CAPEX projects
- Knowledge of refrigeration systems (F-gas, ammonia, CO₂)
Technical Skills:
- Lean Six Sigma (Black Belt preferred)
- AutoCAD or SolidWorks proficiency
Personal Qualities
- Strategic thinker with long-term planning ability
- Strong communicator who can influence across departments
- Practical and hands-on, comfortable on the factory floor
What’s Next
Apply now by clicking the “Apply Now" button or call us at +353 1 474 4652. If the job isn’t quite right but you are looking for something similar, please get in touch. We also have multiple Temp, FTC, and Contract jobs available.
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